Simulation of Low Cycle Fatigue Behaviour of Nickel-Based Alloy at Elevated Temperatures
Abstract:Thermal power machines are subjected to cyclic loading conditions under elevated temperatures. At these extreme conditions, the durability of the components has a significant influence. The material mechanical behaviour has to be known in detail for a failsafe construction. For this study a nickel-based alloy is considered, the deformation and fatigue behaviour of the material is analysed under cyclic loading. A viscoplastic model is used for calculating the deformation behaviour as well as to simulate the rate-dependent and cyclic plasticity effects. Finally, the cyclic deformation results of the finite element simulations are compared with low cycle fatigue (LCF) experiments.
 T. H. Guo, P. Chen, and L. Jaw, “Intelligent life-extending controls for aircraft engines,” in AIAA 1st Intelligent Systems Technical Conference, 2004, vol. 2, no. September, pp. 910–919.
 J. E. A. Strake and C. A. de M. Branco, “Thermal mechanical fatigue of aircraft engine materials,” in Advisory Group for Aerospace Research & Development, 1995, no. October, pp. 1–224.
 ANSYS Inc, “ANSYS Mechanical APDL Theory Reference,” no. 724, p. 988, 2013.
 Andreas Jilg and T. Seifert, “HERCULES-2 Project TMF model for new cylinder head,” pp. 1–17, 2018.
 ASTMInternational, “Standard Test Methods for Strain Controlled Fatigue Testing,” ASTM Standards, E606, 2013. (Online). Available: ttp://www.astm.org/cgi-bin/resolver.cgi?E606E606M-19e1. (Accessed: 25-Oct-2020).
 W. Ramberg and W. R. Osgood, “Description of stress-strain curves by three parameters,” 1943.
 O. H. Basquin, “The exponential law of endurance tests,” 1910, vol. 10 TS-RI.
 R. Halama, J. Sedlk, and M. ofer, “Phenomenological Modelling of Cyclic Plasticity,” Numer. Model., 2012.
 J.-L. Chaboche, “Plasticity and Viscoplasticity under Cyclic Loadings,” Nonlinear Comput. Mech. - Course MP06, no. March, pp. 1–60, 2009.
 T. Harth, “Identification of Material Parameters for Inelastic Constitutive Models: Design of Experiments,” Pamm, vol. 3, no. 2, pp. 330–331, 2003.
 J. L. Chaboche, “Constitutive equations for cyclic plasticity and cyclic viscoplasticity,” Int. J. Plast., vol. 5, pp. 247–302, 1989.
 T. Bouchenot, C. Cole, A. P. Gordon, C. Holycross, and R. C. Penmetsa, “Application of noninteraction constitutive models for deformation of IN617 under combined extreme environments,” J. Eng. Mater. Technol. Trans. ASME, vol. 140, no. 4, pp. 1–11, 2018.
 R. Hales, S. R. Holdsworth, M. P. O’Donnell, I. J. Perrin, and R. P. Skelton, “A code of practice for the determination of cyclic stress-strain data,” Mater. High Temp., vol. 19, no. 4, pp. 165–185, 2002.
 R. F. Muraca and J. S. Whittict, “Materials Data Handbook: Inconel Alloy 718,” vol. 41. Western Applied Research & Development, Inc., pp. 165–194, 1972.
 J. Lemaitre, Handbook of Materials Behavior Models. Cambridge University Press, 2001.
 D. Nouailhas, “Unified modelling of cyclic viscoplasticity: Application to austenitic stainless steels,” Int. J. Plast., vol. 5, no. 5, pp. 501–520, 1989.
 P. Andrade, “Thermo-Mechanical Fatigue,” Ansys, Inc, 2015.
 S. Bari and T. Hassan, “An advancement in cyclic plasticity modelling for multiaxial ratcheting simulation,” Int. J. Plast., vol. 18, no. 7, pp. 873–894, 2002.
 T. Hassan and S. Kyriakides, “Ratcheting in cyclic plasticity, part I: Uniaxial behaviour,” Int. J. Plast., vol. 8, no. 1, pp. 91–116, 1992.
 T. Bouchenot, B. Felemban, C. Mejia, and A. P. Gordon, “Application of Ramberg-Osgood plasticity to determine cyclic hardening parameters,” Am. Soc. Mech. Eng. Power Div. POWER, vol. 2016-Janua, pp. 1–11, 2016.
 J. L. Chaboche, “A review of some plasticity and viscoplasticity constitutive theories,” Int. J. Plast., vol. 24, no. 10, pp. 1642–1693, 2008.
 N. O’Nora, T. Bouchenot, G. Geiger, and A. P. Gordon, “Constitutive modeling of TMF and creep-fatigue of a Ni-base alloy,” Proc. ASME Turbo Expo, vol. 7A-2019, pp. 1–8, 2019.
 M. Thiele, U. Gampe, and K. Buchmann, “Accelerated material data generation for viscoplastic material models based on complex LCF and incremental creep tests,” Mater. High Temp., vol. 34, no. 5–6, pp. 311–322, 2017.
 M. Al-Haik, M. R. Vaghar, H. Garmestani, and M. Shahawy, “Viscoplastic analysis of structural polymer composites using stress relaxation and creep data,” Compos. Part B Eng., vol. 32, no. 2, pp. 165–170, 2001.
 M. Thiele, “Generic Damage and Material Model Optimization Program.” TU Dresden - IET, Dresden, 2019.
 Y. P. Gong, C. J. Hyde, W. Sun, and T. H. Hyde, “Determination of material properties in the Chaboche unified viscoplasticity model,” Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl., vol. 224, no. 1, pp. 19–29, 2010.
 F. P. E. Dunne, J. Makin, and D. R. Hayhurst, “Automated procedures for the determination of high temperature viscoplastic damage constitutive equations,” Proc. R. Soc. A Math. Phys. Eng. Sci., vol. 437, no. 1901, pp. 527–544, 1992.
 T. Seifert, “Ein komplexes LCF-Versuchsprogramm zur schnellen und günstigen Werkstoffparameteridentifizierung,” in Tagungs Werkstoffprüfung, 2006, pp. 409–414.
 Ansys Inc., “Element Reference Manual,” vol. 15317, no. November. p. 1698, 2009.